Product Usage

The JJJC3 AC enhanced contact relay is used as a power control relay in the power supply screen of the small station.

Applicable environment

Applicable environment The applicable environment of the relay is:

a) Ambient temperature: -40℃~+60℃;

b) Relative humidity: not more than 90% (temperature +25°C);

c) Air pressure: not less than 70kPa (equivalent to an altitude below 3000m);

d) Vibration: the vibration frequency is not more than 15Hz, and the amplitude is not more than 0.45mm;

e) Working position: horizontal;

f) There should be no harmful gas causing explosion hazard around, and good dust-proof measures should be taken.

Features

1. The relay is an AC 220V heavy spring force electromagnetic relay with reinforced contacts.

2. The relay magnetic system is a clap-on AC magnetic system, which is composed of an iron core, a coil and an armature.

3. The use of silver-silver oxidation requires contacts, which has the characteristics of strong anti-adhesion and low contact resistance.

4. The relay contact system consists of two parts: ordinary contacts and reinforced contacts. There are two groups of moving on and off ordinary contacts; the two groups of moving on and off reinforced contacts, the structure of the ordinary contacts is the same as that of the non-polar relay, and the reinforced contacts are specially designed large contacts. Power contacts.

Mechanical properties

Number of contact groups: 2QJ; 2QH

Identification pin number: 31, 43;

Ordinary contact gap: not less than 1.3mm;

Strengthen the contact gap: not less than 5mm;

Ordinary pallet gap: not less than 0.35mm;

Reinforce the gap of the support plate: not less than 0.1-0.3mm;

Ordinary contact pressure: the dynamic contact point is not less than 250mN; the dynamic disconnection point is not less than 150mN;

Strengthen the contact pressure: the dynamic contact point is not less than 600mN; the dynamic disconnection point is not less than 300mN;

Contact uniformity error: not more than 0.20mm.

Electrical characteristics

Rated value: AC220V

Release value: not less than AC 70V

Working value: not more than AC 175V

Coil resistance: 185 (1±10%) Ω

Single coil, use 1, 2

Time characteristics

The pull-in time is not more than 0.05S, and the return time is not more than 0.05S.

Dimensions

Relay: 165mm×49mm×163mm (length×width×height)

Socket: 157mm×48mm×22mm (length×width×height)

Installation method

Relay I socket with power supply screen, the relay is equipped with a locking device on the upper end of the socket, and the socket is installed on the relay frame. After the relay is inserted into the socket, the relay can be locked with a card board and locked with a hanging spring.

The identification pin numbers of JJJC3 type relays are 31 and 43.

Executive standard

GB/T 7417-2010 "Railway Signal AX Series Relay"

product structure

The electromagnetic system of the stepless enhanced contact slow release relay is the same as that of the stepless slow release relay (JWXC-H340). The magnetic circuit system of the JWJXC-H125/80 stepless enhanced contact slow release relay adds a copper short-circuit ring to make the slow release time longer.

The contact system consists of two parts: ordinary contacts and enhanced contacts. The structure of ordinary contacts is the same as that of non-polar relays, and the reinforced contacts are specially designed high-power contacts and arc extinguishers.

Insulation withstand voltage

Under the standard atmospheric conditions of the test, the insulation resistance of the relay should not be less than 100MQ.

Under the condition that the air pressure is not lower than 86kPa (equivalent to the altitude below 1000m), the insulation withstand voltage of the relay should be able to withstand AC sine wave 50Hz, 2000V rms voltage, there should be no breakdown flashover after 1min, the voltage when repeating the test Should be 75% of the original test voltage value.

Installation Precautions

1. When installing the relay, make sure that the insulation interval between the sockets is intact, the socket hanging spring is intact, and the socket identification pin is in the correct position and should not be missing.

2. Pay attention to the relative position between the relay and the socket when plugging in the relay to avoid damage to the relay or socket during plugging.

3. When repairing and replacing the relay, first remove the fixed relay spring, and then pull out the relay. Do not use excessive force or shake left and right when pulling it out, as it may damage the relay or socket.

Product electrical life

The relay contact is connected to AC24V1.5A.

Resistive load; its electrical life is 1×106 times.

Faults and troubleshooting methods

1. The relay contact has no output

The analysis and elimination methods of the relay contact without output are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the armature cannot work reliably (forward rotation) or release (reverse rotation), and the contacts cannot be reliably contacted;

(3) Check that there should be no foreign matter between the contacts, there is foreign matter between the contacts, and the contacts cannot be reliably contacted;

(4) Check that the contact resistance of the relay contact should not be too large.

2. The relay does not work or the relay with a pole cannot be reversed in the forward direction

The relay does not work or the relay with a pole cannot be reversed in the forward direction. The analysis and troubleshooting methods are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the input voltage or current of the relay coil should be the rated value or the system circuit adjustment value.

Method: Use a multimeter to check the voltage relay coil input terminal voltage on the socket should meet the output voltage of the power supply screen; use a multimeter to check the voltage drop of the current relay coil input terminal on the socket should meet the voltage drop requirements of the system circuit for reliable operation of the relay; otherwise, system error;

(3) If the above two items are normal, it can be determined that the relay is faulty and the relay should be replaced;

(4) The relay coil is short-circuited or disconnected, the relay cannot work reliably or has a pole relay;

(5) The diode of the rectifier relay is impacted or short-circuited, and the rectifier relay cannot work reliably;

(6) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the relay cannot work reliably or reverse polarity.

3. The relay does not release

The relay non-release analysis and troubleshooting methods are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the input voltage or current of the relay coil should meet the requirements of the system circuit for reliable release of the relay.

Method: Use a multimeter to check that the voltage relay coil input terminal voltage on the socket should be less than the release voltage of the relay; use a multimeter to check that the voltage drop of the current relay coil input terminal on the socket should meet the requirements for reliable release of the relay in the system circuit; otherwise, it is a system failure;

(3) If the above two items are normal, it can be determined that the relay is faulty and the relay should be replaced;

(4) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the relay cannot be reliably released.

After-sales service

From the date of delivery, the warranty period of infinite relays, rectifier relays (the warranty period of electronic components is one year), polarized relays and biased pole relays is 1 year, and the warranty period of infinitely enhanced contact relays and polarized enhanced contact relays Provide free maintenance services for the company during the one-year warranty period; beyond the warranty period, the company will provide life-long technical support based on the actual situation and maintenance items for the T relay, so as to create conditions for users to master the use and maintenance methods of the relay.

a) Bad quality or damage due to transportation, storage, improper use, etc., and unsealed relays are not covered by the company's warranty;

b) If the user violates the technical requirements of this manual or fails to perform normal maintenance according to the maintenance manual during installation and use, the company does not assume any responsibility for the damage;

c) During the company's warranty period, if the products and parts of Shanghai Shenxin Railway Signal Equipment Co., Ltd. are unpacked without the company's authorization, the company will not bear any responsibilities arising therefrom;

d) Non-Shanghai Shenxin Railway Signal Equipment Co., Ltd. components that are assembled into the company's products without the company's consent may result in product quality problems, and the company will not bear any responsibilities arising therefrom;

e) The company does not assume any responsibility for damage caused by natural disasters, such as earthquakes, floods, lightning strikes, landslides and other irresistible causes;

f) Damage caused by sabotage, theft or fire extinguishing, or damage caused by other reasons not caused by the company. The company will not bear any damage caused thereby.