product description

Relays are widely used in railway signal technology, called signal relays, which are important components in railway signal technology. It plays an important role no matter as the core component of the relay signal system or as the interface component of the electronic or computer signal system. The reliability of the relay action directly affects the reliability and safety of the signal system.

Product Usage

JZXC-480F lightning protection rectifier relay is used as AC track and AC accident relay in signal circuit.

Product function

It is a commonly used electrical appliance in automatic control systems. It is used to connect and disconnect circuits, to issue control commands and reflect the status of equipment to form automatic control and remote control circuits.

Applicable environment

a) Ambient temperature: -40℃~+60℃;

b) Relative humidity: not more than 90% (temperature +25°C);

c) Air pressure: not less than 70kPa (equivalent to an altitude below 3000m);

d) Vibration: the vibration frequency is not more than 15Hz, and the amplitude is not more than 0.45mm;

e) Working position: horizontal;

f) There should be no harmful gas causing explosion hazard around, and good dust-proof measures should be taken.

Mechanical properties

Number of contact groups: 4QH; 2Q

Identification pin number: 13, 55;

Contact gap: not less than 1.3mm;

Pallet gap: not less than 0.35mm;

Contact pressure: the dynamic contact point is not less than 250mN; the dynamic disconnection point is not less than 150mN;

Contact uniformity error: not more than 0.20mm.

Electrical characteristics

Rated value: AC18V

Magnetizing value: AC37V

Release value: not less than AC4.6V

Working value: not more than AC9.2V

Coil resistance: 480 (1±10%) Q

The coil is alone, using 71 and 81;

Lightning protection characteristics

a) The power input end uses a voltage amplitude of 10KV and a waveform of 10/200US lightning shock wave to conduct a lateral impact test.

b) The rectifier output end, the channel and the coil to the iron core are subjected to a longitudinal impact test with a voltage amplitude of 10KV and a waveform of 1.2/50US lightning shock wave.

Faults and troubleshooting methods

Relay contact has no output

The analysis and elimination methods of the relay contact without output are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the armature cannot work reliably (forward rotation) or release (reverse rotation), and the contacts cannot be reliably contacted;

(3) Check that there should be no foreign matter between the contacts, there is foreign matter between the contacts, and the contacts cannot be reliably contacted;

(4) Check that the contact resistance of the relay contact should not be too large. The relay does not work or the relay with a pole cannot be reversed in the forward direction

The relay does not work or the relay with a pole cannot be reversed in the forward direction. The analysis and troubleshooting methods are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the input voltage or current of the relay coil should be the rated value or the system circuit adjustment value.

Method: Use a multimeter to check the voltage relay coil input terminal voltage on the socket should meet the output voltage of the power supply screen; use a multimeter to check the voltage drop of the current relay coil input terminal on the socket should meet the voltage drop requirements of the system circuit for reliable operation of the relay; otherwise, system error;

(3) If the above two items are normal, it can be determined that the relay is faulty and the relay should be replaced;

(4) The relay coil is short-circuited or disconnected, the relay cannot work reliably or has a pole relay;

(5) The diode of the rectifier relay is impacted or short-circuited, and the rectifier relay cannot work reliably;

(6) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the relay cannot work reliably or reverse polarity.

Relay does not release

The relay non-release analysis and troubleshooting methods are as follows:

(1) Make sure that the relay and socket should be reliably plugged in;

(2) Check that the input voltage or current of the relay coil should meet the requirements of the system circuit for reliable release of the relay.

Method: Use a multimeter to check that the voltage relay coil input terminal voltage on the socket should be less than the release voltage of the relay; use a multimeter to check that the voltage drop of the current relay coil input terminal on the socket should meet the requirements for reliable release of the relay in the system circuit; otherwise, it is a system failure;

(3) If the above two items are normal, it can be determined that the relay is faulty and the relay should be replaced;

(4) Check that the relay should not be mechanically blocked. If a foreign object in the relay blocks the armature, the relay cannot be reliably released.

Insulation withstand voltage

Under the standard atmospheric conditions of the test, the insulation resistance of the relay should not be less than 100MQ.

Under the condition that the air pressure is not lower than 86kPa (equivalent to the altitude below 1000m), the insulation withstand voltage of the relay should be able to withstand AC sine wave 50Hz, 2000V rms voltage, there should be no breakdown flashover after 1min, the voltage when repeating the test Should be 75% of the original test voltage value.

maintenance

Daily maintenance and maintenance

Daily maintenance and maintenance items are as follows:

a) Keep the relay and socket clean;

b) Observe whether the relay operation status is normal;

c) The relay should be replaced in time for abnormal operating conditions and serious contact burnout.

Product electrical life

The relay contact is connected to DC24V1A.

Resistive load; its electrical life is 1×106 times.